Calcium Chloride Solution Dry Granulation Line

Product Details
Customization: Available
After-sales Service: Available
Warranty: 12 Mouths
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Registered Capital
7000000 RMB
Plant Area
1001~2000 square meters
  • Calcium Chloride Solution Dry Granulation Line
  • Calcium Chloride Solution Dry Granulation Line
  • Calcium Chloride Solution Dry Granulation Line
  • Calcium Chloride Solution Dry Granulation Line
  • Calcium Chloride Solution Dry Granulation Line
  • Calcium Chloride Solution Dry Granulation Line
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  • Overview
  • Product Description
  • Product Parameters
  • Company Profile
  • Customer visiting
  • Our Advantages
  • Packaging & Shipping
  • FAQ
  • Finished product display
Overview

Basic Info.

Model NO.
BHCG-4300
Type
Fluid Bed Drying Equipment
Application
Granular
Fuel
Coal
Operating Pressure
Atmospheric
Roller Number
Multi-Drum
Cloth Membrane Forms
Splash
Fluid Bed Drying Equipment Type
Horizontal Fluid Bed
Vacuum Drying Equipment Type
Vacuum Harrow
Condition
New
Power Consumption
115~125 Kwh
Capacity of Calcium Chloride
M Chloride: ≥20000 Tons Per Year
Power
50/60Hz
Weight (Kg)
9000
Transport Package
Standard Export Package
Specification
60*20m
Trademark
Banghua
Origin
Jinan
HS Code
8477201000
Production Capacity
30 Set/Sets Per Year

Product Description

Calcium chloride solution dry granulation line

Product Description

Complete calcium chloride granulation line starts from calcium chloride reaction preparation to final spray granulation for producing anhydrous calcium chloride. It mainly includes three parts: 1. Reaction section, 2. Fluidized bed drying granulation, 3. Cooling and packaging.
Calcium Chloride Solution Dry Granulation Line

I. Brief Introduction
The atomized solution is sprayed into the fluidized bed granulator, and atomized droplets directly touch with the fluidized material layer (crystal nucleus layer). Before dehydration, the droplets adhere to the surface of crystal nucleus, and form local infiltration layer. Meanwhile, the relatively tiny powders adhere to the local infiltration layer, of which the water is removed gradually. Because of water removal, the powder and droplets become lamellar and adhere to the surface of crystal nucleus. So the crystal nucleus become larger and larger, with this process repeated. In the fluidized bed granulation area, the crystal nucleus is adhered to water droplets constantly, crystal nucleus impact with each other, and water removes gradually, all these make the granules grow bigger gradually, layer by layer, and in uniform, also synchronized with the evaporation of the water. So, this method ensures the uniform and compact structure of the granules, also increase its intensity. Its working principle is mostly accumulated coating granulation, few is reunited granulation.
Calcium Chloride Solution Dry Granulation Line
 
II. Working Principle and Production Capacity
The raw material is calcium chloride solution. In the whole production process, the major indicator of production cost is energy consumption. After atomized by the spray gun, the calcium chloride solution is touched with the high temperature hot air directly in fluidized bed. The drying touch area is increased more than 1000 times after liquid atomization, and intense heat and mass transfer improve thermal efficiency greatly, and also reduce cost. This technology is the best design of calcium chloride granulation.
Different process, equipment layout and model will have influence on the drying effect, product quality and stability of operation, so it has special requirements on the selection and configuration of drying equipment. This system fully considers the poor fluidity of dry and wet material, designs specially on feeding method of fluidized bed, air distribution plate structure, classification of hot air chamber, air distribution adjustment, operation and observation and so on, to simplify the operation and ensure the stable and continuous running of drying system. For the small amount of dust generated in tail gas, it will be collected by concentrating tower with two-stage spray layer, then discharged to the liquid storage tank for storage, or directly into the fluidized bed granulator when to a certain concentration. Finally, the clean air is discharged into atmosphere.
Calcium Chloride Solution Dry Granulation Line

Product Parameters

1. Concentration of calcium chloride solution: 35-55%2. Calcium chloride product: 94%
3. Temperature of solution: <60ºC
4. Capacity: ≥20000 tons per year

Product Name
Calcium chloride granulation plant/Calcium chloride granulation plant/Calcium chloride equipment from Shandong Banghua
CaCl2 concentration
35%-55%
CaCl2 concentration
94%
Power voltage
380V (±5%) etc
Frequency
50/60Hz (±1%)
Power consumption
115~125 KWh
Natural gas consumption
180~190m3
Circulating cooling water
2 m3
III. Features
A. Set spray, drying and granulation in one, make granulation realized in one step.
B. Parallel flow way of spray drying is adopted, so that heat sensitive materials can be easily operated.
C. Two stage drying methods: use spray drying and fluidized bed drying, so the water content can be very low.
D. Equipment is operated under closed negative pressure, so no dust generated.

 
Calcium Chloride Solution Dry Granulation Line
 
IV. Key to Continuous Working
Continuous fluidized bed spray granulation technology can realize 30 days trouble-free continuous running. The following three tasks must be done to ensure continuous running.
1. Establish a good state of initial fluidization. Unique advanced air distribution plate design provides the premise for combination of liquid and solid with well-proportioned.
2. Unique spray gun provides a micro granulation process for combination of liquid and solid with well-proportioned.
3. Accurate automation process control. PLC or DCS control system is adopted
Calcium Chloride Solution Dry Granulation Line

.
V. Energy Saving and Environment Friendly
The positive pressure gas hot air furnace is chosen as the heating source. It can reduce the powder consumption. Instead of the high-temperature relay high-power fan in the negative pressure gas furnace, it chooses the normal temperature supply fan. This can extend the service life of the fan, with small power of draft fan.
As to the waste heat utilization of flue gas exhaust (150-160ºC), the waste heat and calcium powder from the spray tower can increase the calcium chloride concentration. The solution enters into the granulator after the temperature reaches to 60ºC. It will reduce power consumption. The exhaust gas temperature is about 80ºC, and the discharge quantity reduce almost 30%.
For the exhaust gas from the system, it is further washed through the exhaust dust removal tower, and reaches to the environmental protection standard. When the temperature is reduced to 60ºC, it will be discharged to the air.
Calcium Chloride Solution Dry Granulation Line
 

Company Profile

Banghua International Granulation Engineering Co., Ltd (hereafter referred as Banghua) was established in 2008. Combining process, engineering experience and manufacturing capabilities, Banghua positions itself in the market of advanced process solutions and process equipment. Banghua provides advanced process technology and complete sets of equipment according to  customer's specific requirements. Since 2008, Banghua focus on:

Calcium Chloride (CaCl2) Production Line (Granulation Line or Flaking Line)
Potassium Sulfate (K2SO4) Production Line
Calcium Hypochlorite Production Line
Hot Air Furnace & Heat Exchanger
Rotating belt Condensation Granulator


Banghua has cooperated with clients from Japan, Russia, Thailand, Indonesia, Pakistan, India, Jordan, Saudi Arabia and other countries. Our highly efficient and stable technology creates great value for our customers and has won high praise from our customers. Sustainable cooperation and partnership is our goal, and sincerely hope to establish long-term mutual beneficiary relationship with more global customers.

Banghua avails one design center and two manufacturing sites, with a total covered surface in excess of 10000 m2. Proprietary equipment is manufactured in the two manufacturing facilities.

Customer visiting

Calcium Chloride Solution Dry Granulation Line
Calcium Chloride Solution Dry Granulation Line

 

Our Advantages

1. Professional with 15-year experience;
2. High quality and competitive price;
3. Customer oriented systematic overall solution;
4. Perfect after-sales service.
5. To provide you with the most cost-effective drying solutions.
6. Offer you full support on design, fabricate, installation service.
7. The updated production schedule is for you in real-time.

Packaging & Shipping

Calcium Chloride Solution Dry Granulation Line

FAQ

1.   What is the warranty period of the equipment?
Normally 1 year warranty

2.   Can we visit your factory?
Sure, we sincerely invite you to visit

3.   Can it be customized?
Sure, our equipment can be customized according to the actual requirements of customers.

4.   How long is the construction period?
It's about 90 days, but it also needs to be determined according to the specific equipment model, order number, etc., But if you need it urgently, please let us know, we can arrange the factory to rush production.

5.   Will you provide installation services?
If you need, we can arrange professional technicians and engineers to install and debug on site.

Any questions, please feel free to contact.

Finished product display

Calcium Chloride Solution Dry Granulation Line
Calcium Chloride Solution Dry Granulation Line
Calcium Chloride Solution Dry Granulation Line

 


 

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