• Chemical EPC Cacl2 Production Line for Calcium Chloride Granulation
  • Chemical EPC Cacl2 Production Line for Calcium Chloride Granulation
  • Chemical EPC Cacl2 Production Line for Calcium Chloride Granulation
  • Chemical EPC Cacl2 Production Line for Calcium Chloride Granulation
  • Chemical EPC Cacl2 Production Line for Calcium Chloride Granulation
  • Chemical EPC Cacl2 Production Line for Calcium Chloride Granulation

Chemical EPC Cacl2 Production Line for Calcium Chloride Granulation

After-sales Service: Provided
Warranty: 2 Year
Type: Screw Granulator
Object: Pellet
Material: Stainless Steel
Size: Large
Customization:
Gold Member Since 2021

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Manufacturer/Factory

Basic Info.

Model NO.
BHCG-200
Certification
CE, ISO 9001
Condition
New
Capacity
3 Ton Per Hour
Transport Package
Standard Package
Specification
Size
Trademark
Banghua
Origin
Shandong, China
Production Capacity
30000pieces/Year

Product Description

  Calcium Chloride Granulating  Producing Line Chemical EPC Cacl2 Production Line for Calcium Chloride GranulationChemical EPC Cacl2 Production Line for Calcium Chloride Granulation

 

1. Brief Introduction 

Banghua has continuous top spray fluidized bed (square box type) spray granulation technology and continuous side spray fluidized bed (cylinder type) spray granulation technology. They are the latest and unique patent technology and also the most advanced technology in the industry of calcium chloride granulation. The technology has the advantages of large output, low energy consumption, higher stability and better product quality, can realize the production of burr and smooth spherical granules. Continuous top spray fluidized bed (square box type) spray granulation technology can realize 30 days trouble-free continuous running and continuous side spray fluidized bed (cylinder type) spray granulation technology can realize 90 days trouble-free continuous running.

 

1) Working Principle

 Liquid materials go through the pump into the atomizer and form fine and homogeneous particles under the effect of atomizing air, and the particles contact with the high temperature hot air and complete the initial moisture evaporation in parallel flow way, then forming half dry powder by the convection of the air and falling into the bottom of the fluidized bed to granulate, and the final moisture will be evaporated in fluidized bed. Due to the surface of half dry powder is moist, and it acts on the seed crystal and makes the seed crystal gathered to granules.
Chemical EPC Cacl2 Production Line for Calcium Chloride Granulation

2) Characteristics

 1. Integrate spray, drying and granulation, and realize liquid materials to granules in one-step granulation.

 2. Adopt the parallel flow spray and drying way, thus can smoothly operate the heat sensitive materials.

 3. Use two-stage drying: spray drying and fluidized bed drying, can make the products achieve very low moisture content. The equipments are operated under the airtight negative pressure, so no dust float.

 

3) Fine Properties

 A. Fluidized Bed

 (1) The reasonably designed fluidized space makes the equipments not only ensure the effect of fluidization but also control the level of fluidization interface and reduce the powder adsorption, providing conditions for "liquid · solid" homogeneous combination.

 (2) Improving the airflow distribution plate, equilibrating the inlet air pressure from the bottom of the fluidized bed, to avoid the "caking" and "chaneling" phenomenon caused by part of the materials flows slowly inside of the fluidized bed.

 (3) To design air duct reasonably, reduce wind resistance and ensure adequate ventilation, improve evaporation efficiency and production efficiency and reduce energy consumption. 

 B. Spray Gun

 Adopting pressure spray and multi-fluid spray gun (selected according to solution property), wide adjustable range for the atomization angle, reducing the occurrence of the "wall sticking phonomenon". The spray nozzle has better adaptability to theproportion of liquid materials. Energy saving and efficiency improvement. The new type fast-assembly structure can be easily replaced in the running of the equipment.

Chemical EPC Cacl2 Production Line for Calcium Chloride Granulation

 

4) The Key Factors for Continuous Working

 Continuous top spray fluidized bed (square box type) spray granulation technology can realize 30 days trouble-free continuous running and continuous side spray fluidized bed (cylinder type) spray granulation technology can realize 90 days trouble-free continuous running. To achieve continuous running, must do the following three tasks:

 1. To establish a good state of initial fluidization, unique advanced design for air distribution plate provides preconditions for "liquid · solid" homogeneous combination.

 2. Unique spray gun provides granulation micro process guarantee for "liquid · solid" homogeneous combination.

 3. Accurate automated process control, adopting PLC or DCS control system.

 

 5) Energy Saving and Environmental Protection for Technological Process 

 1. Energy Saving

 For the waste heat utilization of the flue gas (150-180ºC) exhausted from hot air furnace, adopting heat pipe waste heat recoverer to recycle some of the flue gas, which will make the exhaust flue gas temperature decreased to around 90ºC, the flue gas emission reduced over one third. The thermal efficiency can reach 78%.

 For the exhausted tail gas temperature around 150ºC, the tail gas temperature can be decreased to 80ºCby absorption of the feed solution.

2. Environmental Protection

The flue gas emission of hot air furnace can reach Ringelmann Level 1, no black smoke emission. The desulfurization deduster can be added according to the customers' requirements to meet the environmental protection standard.

The exhaust dust can be absorbed by the spray tower to realize no dust emission. The feed solution as the absorption solution of spray tower increases the concentration and then reenter the fluidized bed for granulation. Closed cycle, no wastewater discharge, emission completely meets the standard.

 Advanced Technological Process
Chemical EPC Cacl2 Production Line for Calcium Chloride Granulation

3 Customer Service

1. Provide customers with the advanced technology and high quality hot air furnace.

2. Provide customers with perfect and considerate service.

Pre-sale service: we arrange our technical engineers to fully communicate with customers on technical problem and survey the project site.

Sales service: we arrange our project managers to take charge of construction, commissioning and training of the entire project.

After-sale service: we arrange after-sale engineers to do routine visit and deal with the problems for customers. 
 

CaCl2 granulation production line
 
Complete calcium chloride granulation line starts from calcium chloride reaction preparation to final spray granulation for producing anhydrous calcium chloride. It mainly includes three parts: 1. Reaction section, 2. Fluidized bed drying granulation, 3. Cooling and packaging.

Process Characteristics
  1. Reaction of HCl with limestone to produce Calcium Chloride
  2. Concentration in proven evaporators
  3. Flakers and calciners
  4. Fluid bed granulators
  5. Product packaging
Product Name
Calcium chloride granulation plant/Calcium chloride granulation plant/Calcium chloride equipment from Shandong Banghua
CaCl2 concentration
35%-55%
CaCl2 concentration
94%
Power voltage
380V (±5%)
Frequency
50Hz (±1%)
Power consumption
115~125 KWh
Natural gas consumption
180~190m3
Circulating cooling water
2 m3
Characteristics:
  1. Set spray, drying and granulation in one; make granulation realized in one step.
  2. Parallel flow way of spray drying is adopted, so that heat sensitive materials can be easily operated.
  3. Two stage drying methods: use spray drying and fluidized bed drying, so the water content can be very low.
  4. Equipment is operated under closed negative pressure, so no dust generated.
Chemical EPC Cacl2 Production Line for Calcium Chloride GranulationChemical EPC Cacl2 Production Line for Calcium Chloride Granulation
Technical advantages:
  1. The whole process from calcium chloride reaction preparation to final granulation process can be completely automated, with high automation level.
  2. Flexible production-can produce both anhydrous and dehydrate calcium chloride products.
  3. Final product with even sizes in purely white
  4. The granulation system dose not need to add materials, which reducing the labor force, operation strength and improving the working environment.
  5. Recycling Thermal using system, with higher thermal efficiency. The discharged heat from the fluidized granulator is fully recovered by using calcium chloride solution.
  6. With simple equipment structure, saving operation and maintenance space. The equipment covers a small area and requires little investment
  7. Can produce different granular calcium, such as 77%-94% calcium chloride, anhydrous calcium as customized requirements
  8. Reliable and easy-to-operate plants
  9. Environment Friendly- No waste water produced and zero hazardous gas emission
Chemical EPC Cacl2 Production Line for Calcium Chloride GranulationChemical EPC Cacl2 Production Line for Calcium Chloride GranulationChemical EPC Cacl2 Production Line for Calcium Chloride GranulationChemical EPC Cacl2 Production Line for Calcium Chloride Granulation
Sales and Service advantages:
  1. Professional designing team, commission team to guarantee complete project's working.
  2. Skilled sales team, with mature English speaking and more 5-year chemical equipment experience.
  3. Skilled After-sale service team. With more than 8-year installation experience.
  4. Professional logistic team, rich experience on container transportation and bulk transport.

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Gold Member Since 2021

Suppliers with verified business licenses

Manufacturer/Factory
Registered Capital
7000000 RMB
Plant Area
1001~2000 square meters